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Accuracy
The uncertainty associated with the use of orifice meters is a function
of pipe Reynolds number, beta ratio (d/D), tapping arrangement,
line size, and piping
configuration. Contact Wyatt Engineering for further information.
If higher accuracy is desired, orifice flow meters can be flow calibrated
to produce flow measurement uncertainties of ± 0.25%.
Pressure Loss
The permanent pressure loss of orifice plates,
expressed as a percentage of the differential pressure
produced, is somewhat higher than other differential
producing primary elements. Refer to Figure 1, above.
Beta Ratio
Wyatt Engineering can furnish orifice meters with a wide range of
diameter ratios (d/D). By custom designing a meter for your application’s
flow conditions, Wyatt can provide an accurate and reliable primary
element.
Process & Environmental Conditions
Wyatt orifice plates, fittings, and meter runs can be fabricated
for virtually any set of process or ambient conditions. We design
to ASME B31.1, 31.3, 31.8, or other standards, as needed. A temperature
range of -250 °C to +650 °C (-425 °F to +1200 °F)
and pressures from vacuum service to 35 MPa (5100 PSIG) can be accommodated.
Piping Requirements
Designed for full-pipe flow, Wyatt Engineering orifice flow meters
can be mounted horizontally, vertically, or at an angle. Refer to
the appropriate code or contact Wyatt Engineering for recommended
upstream and downstream piping and installation requirements.
Wyatt Orifice Flanges
While orifice plates produce differential pressures, properly manufactured
orifice flanges are necessary to turn those differential pressures
into a flow measurement. All Wyatt orifice flanges are manufactured
in accordance with ANSI B16.36 (Orifice Flanges) and API 14.3.2/AGA
Report 3 (Orifice Metering of Natural Gas). Wyatt orifice flanges
are typically made of forged carbon steel; stainless steel, Cr-Mo
alloys, and other materials are also available.
Flange Ratings from ANSI 150-lb raised-face
to 2500-lb ring-type joint are available. ISO, DIN, and JIS flanges
are also available.
Flange Bore Diameters and Surface
Finishes are well within the tolerances given in the
most recent industry, national, and international codes and standards.
Pressure Taps are typically 1/2"
NPT, but other sizes and designs (socket-weld, flanged, etc.) are
available. The taps are located in accordance with the most recent
codes and standards. Tap hole centers are 23.813 mm (0.9375")
from bearing faces of flanges, placing their centerlines 25.4 mm
(1.00") from the face of the orifice plate when 1.588 mm (0.0625")
compressed gasket thickness is considered. Piezometer hole edges
are sharp and free from burrs.
Gaskets: Two precision-cut gaskets are
furnished with all raised-face orifice flanges. For RTJ flanges,
Wyatt Engineering provides integral plate holders for the pressureretaining
ring.
Flange Options
Jack Screws that allow for easier separation
of the orifice flanges are our most-common option.
Alignment Pins that help assure proper
alignment of the orifice plate with the flange bores can be furnished
also.
Offset Tap Holes can be provided to
provide greater clearance for transmitter impulse piping.
Vent Holes located at the highest elevation
on the orifice flanges can be provided to allow for the bleeding-off
of gases in liquid flow applications. Drain Holes
located at the lowest elevation of the flanges can prevent liquids
or
condensates in gas or steam from being trapped behind the orifice
plate.
Corner-Tap Orifice Flanges, most commonly
used outside of North America, are also available. Corner tap flanges
are used to measure fluids and gases in a variety of applications
where economical and accurate orifice flow measurement is needed.
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